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3 in 1 carbonated beverage filling machine

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3 in 1 carbonated beverage filling machine

3 in 1 carbonated beverage filling machine - Image 2

3 in 1 carbonated beverage filling machine - Image 3

3 in 1 carbonated beverage filling machine

TKPACK Machinery’s DCGF series 3 in 1 carbonated beverage filling machine utilizes bottle neck clamping and conveying technology to achieve fully automatic rinsing, filling, and capping. It is suitable for filling carbonated beverages into plastic bottles and capping them with plastic caps. The machine casing and all parts in contact with the product are made of stainless steel, resulting in an aesthetically pleasing appearance and ease of cleaning.

Application

Carbonated soft drinks (CSD), soda water, sparkling fruit juice drinks, sparkling wine, energy/electrolyte sparkling water

Suitable for

Beverage liquid filling

Capacity

3000-18000BPH

Warranty

24 months

Inquiry

Describe

1. The DCGF series 3 in 1 carbonated beverage filling machine adopts bottle neck clamping and conveying technology, achieving fully automatic rinsing, filling, and capping.
2. Equipped with a precise CO2 pressure control system, ensuring a consistently stable liquid level.
3. Multiple alarm devices are installed to detect bottle blockage, missing bottles, broken bottles, missing caps, and overload, ensuring production quality.
4. This machine boasts high reliability, high efficiency, high degree of automation, and easy operation.
5. This filling machine integrates bottle washing, filling, and capping into one unit. The unique design reduces the main motor power, saves space, and minimizes air pollution between the three machines.
6. Changing bottle types is convenient and quick; only the star wheel needs to be replaced, without adjusting the machine height. The suspended transmission device facilitates maintenance and repair.
7. The machine casing and parts in contact with the material are made of stainless steel, resulting in an aesthetically pleasing appearance and easy cleaning.
8. The main motor is controlled by a frequency converter and features a production output display function, facilitating control and adjustment of production volume.

Features

Food-grade materials guarantee: All parts of the machine that come into contact with the filling solution are made of 304 food-grade stainless steel. This material has excellent corrosion resistance, ensuring a safe and hygienic production process that fully complies with international food safety standards.
Extremely high space utilization: The scientifically and rationally designed structure effectively combines three major functions within a single frame, significantly reducing the footprint of the production line.
Efficient and stable production: Using plastic guide wheels (instead of traditional stainless steel) to guide glass bottles, it maintains high-speed synchronous transmission while completely eliminating the risk of bottle breakage caused by hard contact, resulting in smoother production operation.

180° Inverted Spray Cleaning: Soft bottle clamps are used at the point where the mechanical gripper contacts the glass bottle neck to prevent damage to the bottle opening. The gripper then grasps the bottle neck and inverts it, and the nozzle is positioned to spray high-pressure water into the bottle opening, ensuring the inside of the bottle is clean and free of residual liquid.
Plastic Guide Wheel Protection: The bottle entry point uses custom-made blue engineering plastic guide wheels. This material is more resilient than stainless steel and effectively cushions collisions between bottles, preventing glass bottles from breaking or being scratched.

Bottom-up lifting technology: Unlike conventional plastic bottle hanging systems, this mechanism lifts the bottle from the bottom using a track cam, ensuring a tight seal between the bottle opening and the filling valve. The filling tube then extends into the bottle, allowing for smooth liquid filling under equal pressure, effectively suppressing foam generation.
Extreme mirror polishing: Every internal component of the filling valve is mirror-polished, and combined with 304 stainless steel material, achieves over 98% residue-free operation with no hygienic blind spots, ensuring thorough cleaning during product changeovers.

Flexible Positioning and Transmission: The bottom uses a blue plastic star wheel to provide stable support and flexible guidance for glass bottles during high-speed sealing, preventing damage to the bottle body from rigid contact.
High-Precision Sealing: The capping head structure is precisely engineered to ensure excellent sealing performance, capable of withstanding the internal pressure of carbonated beverages and preventing product leakage.

Specification

Model	DCGF16/12/6	DCGF18/18/6	DCGF24/24/8	DCGF32/32/10	DCGF40/40/12	DCGF50/50/15
Washing heads	16	18	24	32	40	50
Filling heads	12	18	24	32	40	50
Capping heads	6	6	8	10	12	15
Production capacity(bottles/hour)	3000-4000	5000-6000	7000-8000	9000-11000	12000-14000	15000-18000
Power(kw)	3.1	3.1	3.8	5.6	7.2	9.6
Overall size(L×W×H)mm	2400×1600×2400	2400×1850×2400	3100×2200×2400	3600×2500×2400	4000×2800×2400	5450×3210×2400