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Carbonated drink filling machine

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Carbonated drink filling machine - Image 2

Carbonated drink filling machine - Image 3

Carbonated drink filling machine

Carbonated drink filling machines are used to produce various carbonated drinks. Washing, filling, and sealing can be completed on the same machine. It features an attractive appearance and comprehensive functions. Operation and maintenance are convenient, and it boasts a high degree of automation. It utilizes advanced technology from Germany and Italy. The filling speed is fast, and the liquid volume is precisely controlled.

Application

Carbonated soft drinks (CSD), soda water, sparkling fruit juice drinks, sparkling wine, energy/electrolyte sparkling water

Suitable for

Carbonated drink filling

Capacity

3000-18000BPH

Warranty

24 months

Inquiry

Describe

1.The carbonated drink filling machine is used in producing all kinds of carbonated drink contained. Washing ,filling,sealing can carried out on the same machine. The design of the machine is scientific and reasonable.
2.The appearance is beautiful and the function is complete. It’s operation and maintenance is convenient.Its automation is high. The advanced technology from Germany and Italy are employed. The speed of filling is fast and the liquid amount is controlled accurately.
3.The filling device can be stopped automatically when there is no bottle or bottles are damaged. The advanced machine runs smoothly with low noise.
4.The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can,also be fixed,and the caps will not be damaged,the capping is reliable.
5.Horizon swirl air power caps sorting device is used to avoid damaging the surface of caps,and there is a shortage of caps in the caps storage tank,an alarm signal will be generated and the caps will be fed automatically.The whole machine is controlled by PLC with touch-screen as the interface between human and machine.

Features

Food-grade materials guarantee: All parts of the machine that come into contact with the filling solution are made of 304 food-grade stainless steel. This material has excellent corrosion resistance, ensuring a safe and hygienic production process that fully complies with international food safety standards.
Extremely high space utilization: The scientifically and rationally designed structure effectively combines three major functions within a single frame, significantly reducing the footprint of the production line.
Efficient and stable production: Using plastic guide wheels (instead of traditional stainless steel) to guide glass bottles, it maintains high-speed synchronous transmission while completely eliminating the risk of bottle breakage caused by hard contact, resulting in smoother production operation.

180° Inverted Spray Cleaning: Soft bottle clamps are used at the point where the mechanical gripper contacts the glass bottle neck to prevent damage to the bottle opening. The gripper then grasps the bottle neck and inverts it, and the nozzle is positioned to spray high-pressure water into the bottle opening, ensuring the inside of the bottle is clean and free of residual liquid.
Plastic Guide Wheel Protection: The bottle entry point uses custom-made blue engineering plastic guide wheels. This material is more resilient than stainless steel and effectively cushions collisions between bottles, preventing glass bottles from breaking or being scratched.

Bottom-up lifting technology: Unlike conventional plastic bottle hanging systems, this mechanism lifts the bottle from the bottom using a track cam, ensuring a tight seal between the bottle opening and the filling valve. The filling tube then extends into the bottle, allowing for smooth liquid filling under equal pressure, effectively suppressing foam generation.
Extreme mirror polishing: Every internal component of the filling valve is mirror-polished, and combined with 304 stainless steel material, achieves over 98% residue-free operation with no hygienic blind spots, ensuring thorough cleaning during product changeovers.

Flexible Positioning and Transmission: The bottom uses a blue plastic star wheel to provide stable support and flexible guidance for glass bottles during high-speed sealing, preventing damage to the bottle body from rigid contact.
High-Precision Sealing: The capping head structure is precisely engineered to ensure excellent sealing performance, capable of withstanding the internal pressure of carbonated beverages and preventing product leakage.

Specification

Model	DCGF16/12/6	DCGF18/18/6	DCGF24/24/8	DCGF32/32/10	DCGF40/40/12	DCGF50/50/15
Washing heads	16	18	24	32	40	50
Filling heads	12	18	24	32	40	50
Capping heads	6	6	8	10	12	15
Production capacity(bottles/hour)	3000-4000	5000-6000	7000-8000	9000-11000	12000-14000	15000-18000
Power(kw)	3.1	3.1	3.8	5.6	7.2	9.6
Overall size(L×W×H)mm	2400×1600×2400	2400×1850×2400	3100×2200×2400	3600×2500×2400	4000×2800×2400	5450×3210×2400