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Carbonated beverage filling machine

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Carbonated beverage filling machine - Image 2

Carbonated beverage filling machine - Image 3

Carbonated beverage filling machine

TKPACK Machinery’s DCGF series carbonated beverage filling machine utilizes bottle neck clamping and conveying technology to achieve fully automatic rinsing, filling, and capping. It is suitable for filling carbonated beverages into plastic bottles and capping them with plastic caps. The machine casing and all parts in contact with the product are made of stainless steel, resulting in an aesthetically pleasing appearance and ease of cleaning.

Application

Carbonated soft drinks (CSD), soda water, sparkling fruit juice drinks, sparkling wine, energy/electrolyte sparkling water

Suitable for

Beverage liquid filling

Capacity

3000-18000BPH

Warranty

24 months

Inquiry

Describe

1. The DCGF series carbonated beverage filling machine adopts bottle neck clamping and conveying technology, achieving fully automatic rinsing, filling, and capping.
2. Equipped with a precise CO2 pressure control system, ensuring a consistently stable liquid level.
3. Multiple alarm devices are installed to detect bottle blockage, missing bottles, broken bottles, missing caps, and overload, ensuring production quality.
4. This machine boasts high reliability, high efficiency, high degree of automation, and easy operation.
5. This filling machine integrates bottle washing, filling, and capping into one unit. The unique design reduces the main motor power, saves space, and minimizes air pollution between the three machines.
6. Changing bottle types is convenient and quick; only the star wheel needs to be replaced, without adjusting the machine height. The suspended transmission device facilitates maintenance and repair.
7. The machine casing and parts in contact with the material are made of stainless steel, resulting in an aesthetically pleasing appearance and easy cleaning.
8. The main motor is controlled by a frequency converter and features a production output display function, facilitating control and adjustment of production volume.

Features

This is the first step of the three-in-one machine unit—the rinsing section. The machine uses stainless steel mechanical grippers to firmly clamp the bottle neck, and then rotates the bottle 180° using a track guide, so that the bottle opening faces downwards, allowing for sterile water rinsing or sterile air blowing of the inner wall of the bottle.

Flexible Clamps: The grippers are equipped with springs, allowing them to securely hold bottles during high-speed operation without damaging the bottle neck threads.
Precise Spraying: A high-efficiency nozzle is located at the center, enabling “bottle-to-point” rinsing, ensuring that the rinsing water enters directly into the bottle with minimal water consumption.
Hygienic Standards: The entire system is made of SUS304 stainless steel, and the open design facilitates the drainage of residual liquid, preventing secondary contamination and ensuring that the empty bottles entering the filling process meet hygienic standards.

The stainless steel material meets food-grade hygiene standards (SS304/316).
The overall structure is robust and can withstand the back pressure of 0.2-0.4 MPa generated during the filling of carbonated beverages.
Mainstream Processing Technology: The internal components of the filling tank and each filling valve utilize mirror polishing technology. This high-precision surface treatment ensures an extremely smooth surface on the material contact areas, effectively preventing microbial adhesion and the buildup of beverage components.
Hygienic Design with No Dead Ends: The entire machine is strictly designed according to food-grade standards, achieving a truly dead-end-free and residue-free design. Test data shows that over 98% of material residue can be removed during the cleaning-in-place (CIP) process, significantly reducing the risk of cross-contamination between different batches of products.

Magnetic Constant Torque Technology: The capping head utilizes a magnetic coupling design, allowing for precise adjustment of the tightening torque according to different bottle cap requirements. Automatic slippage occurs when the set torque is reached, ensuring a tight seal while effectively preventing damage to the bottle cap due to excessive force.
Precise and Reliable Cap Handling: Each capping head is equipped with an independent serial number for easy maintenance and record-keeping. The unique “Pick & Place” mechanism, combined with an efficient cap guiding system, ensures a very high cap placement success rate.
Smooth and Efficient Operation: A synchronous transmission system ensures that the capping speed perfectly matches the filling speed, resulting in aesthetically pleasing seals and eliminating leaks, which is crucial for maintaining the pressure of carbonated beverages.

Compact and rational structure: Through precise gear transmission and star wheel transfer, the conveying path of bottles between different workstations is significantly shortened, effectively reducing the rate of bottle tipping.
High space utilization: Compared with separate equipment, the three-in-one structure saves more than 40% of factory floor space and significantly reduces the power consumption of the conveyor belt.
Efficient and stable production: The modular integrated design ensures absolute synchronization of the washing, filling, and capping processes on the time axis, greatly improving the overall production speed of the line, making it an ideal choice for large and medium-sized carbonated beverage factories to achieve large-scale production.

Specification

Model	DCGF16/12/6	DCGF18/18/6	DCGF24/24/8	DCGF32/32/10	DCGF40/40/12	DCGF50/50/15
Washing heads	16	18	24	32	40	50
Filling heads	12	18	24	32	40	50
Capping heads	6	6	8	10	12	15
Production capacity(bottles/hour)	3000-4000	5000-6000	7000-8000	9000-11000	12000-14000	15000-18000
Power(kw)	3.1	3.1	3.8	5.6	7.2	9.6
Overall size(L×W×H)mm	2400×1600×2400	2400×1850×2400	3100×2200×2400	3600×2500×2400	4000×2800×2400	5450×3210×2400